Unproductive?
Well I can’t believe it is almost Christmas. It seems that each time I go to update this journal, I am struck by how little I have gotten done. It is a recurring theme. But then I consider the other things I have done since the last update in May. I have been to Thailand 4 times and Australia once for work. Michelle and I took our annual family vacation to Wisconsin and also spent a long weekend in Western Pennsylvania for our anniversary visiting Fallingwater. I’ve also had probably 8 or so shows with my band and had around 25 rehearsals. I’ve also probably played almost 40 hockey games in that time period. I guess the fact that I’ve gotten anything done on the layout is a miracle.
Getting Operational
My current goal is to get the layout operational from the South Staging through to Markham Yard. When I say “operational”, I don’t mean that I’ll necessarily have the operating scheme figured out and all signaling, etc. installed, but I do want to have the track running smoothly and all switch machines installed. A major hurdle I had to meeting this goal was some issues I was having with the helix. The helix was one of the first things I built since access to it is limited as it is under the stairs and behind the layout. (Note- I would never do this again unless presented with no other options.) After sitting for over a year, the helix developed many kinks where the sections of flex track join. I used Atlas code 83 track and “glued” most of the track down with caulk based on recommendations and feedback from many people. Well I must have used the wrong caulk as it was nearly impossible to get the track up without tearing up the cork. This along with the difficult access to the helix made retrofitting repairs very difficult and time consuming. Thankfully my friend Bob Lehnen was up to the challenge and fixed the majority of the kinked connections. Thanks Bob!
Pre-bending Atlas Flex Track
One little trick I learned after building the helix that I wished I would have known beforehand is a way to get the Atlas track to take on more of a pre-curved shape which would help alleviate or minimize issues of track joints in the middle of a curve wanting to kink or straighten out.
Step 1: Start with piece of Flextrack

Step 2: Remove the free moving piece of track from the section of flex-track by sliding it through the ties.

Step 3: Take that single piece of track and pre bend it which will give it the pre-curved shape you are looking for. (Be careful not to bend it too much and put a permanent bend or kink in it.)

Step 4: Do the same thing with the piece of track that is left attached to the ties.

Step 5: Put the loose piece of track back on the ties by sliding it back through the tie plates. It is a tricky process- take your time.

Step 6: You end up with a piece of flex track that takes on a radius of around 40”. You can still obviously bend it to a tighter radius when you put it down, but it won’t fight to straighten out so much. (This example was not really bent enough, but you get the idea.)

Switch Installation
A key item to get done was to get all of the mainline switches installed with tortoises. This meant I had to finish up the wiring of the SE8c, and install about 8 tortoises. I had a challenge in that I have a double cross over where I wanted all four points to move via one output from the SE8c.

Each output is meant to be able to power two switch machines. So I needed to figure out how to drive four points with two switch machines. I have seen and read many different ways to move points remotely from a tortoise, and have implemented a couple of these ideas elsewhere on the layout where I couldn’t get the tortoise directly under the points of the switch. I had seen the Circuitron remote linkage assembly installed on another layout and thought I’d give it a try. This item is meant to allow you to throw points remotely by using a aircraft cable type attachment. You can also get an add on linkage that then allows one machine to throw two turnouts. (Note that by the time you buy the remote actuator and an extra linkage you can easily buy another Tortoise for the same price.) The idea behind this item again is so that you can through a switch where mounting a Tortoise underneath is not practical. What they fail to tell you is that you still need plenty of access to be able to install these remote linkages with any amount of ease. Where I was installing them I did not have great access to the spot underneath the points, so it proved to be just short of a nightmare. I did get it installed and working after a couple hours of cursing and frustration. Did I mention that there are 40+ steps in the instruction manual? I don’t recommend it unless you have no other options.
For the points on the other end of the double cross over, I decided to try a homemade approach based on an idea I got online somewhere. That turned out to be a nightmare as well and I couldn’t get it to work consistently. So, I decided to install two tortoises on that end running off of one switch address So now I’ll need to program a route for this double cross over. That is not really that big of a deal, I just ended up using an extra output on the SE8c board that I had other plans for. I’m just happy for that to be done…
I also got the Tortoises installed on the other mainline switches at the South end of Markham yard, so the switches are ready to do. That is, except for the ones that will have local control. I still need to install those buttons, but that will be a simple exercise. I’m also now considering putting fascia lights for all mainline turnouts to indicate direction. Well, that can always be retrofitted in….
Lastly I got the Tortoise/Hare combination working properly at the runaround switch for the Decatur blob. This will allow for continuous running. After spending a lot of time on it, having others over to review what I did, and ultimately exchanging my unit for another one, it came down to the fact that I did not have the dip switches on the Hare set. The instructions are a little bit vague in this area in my opinion. It sill is not 100% clear tome why it has the dip switches and the OpSw settings for things like default switch direction. So if you decide to install a Hare, don’t forget to set the dip switches. (I’ll never get that time back!)
Scenery Rough In
The other thing I want to get done is to get the scenery base roughed in through this area. In some spots I still have open bench work next to the spline roadbed. I originally planned on using foam to fill those areas in, but have had a change of plan. For the subtly rolling plains of central Illinois, I find it very difficult to get that type of feel with foam. Trying to cut / shape out meandering prairie is really a pain to me. For areas that have more drastic elevation changes, I think foam works great. That is why I am using it in Paxton. Here the IC runs below grade with the town above. It almost give it a tunnel feel.

Here’s a real picture of Paxton so you cand kind of get a feel for what it looks like.

What I decided to do instead is basically take heavy duty rosin paper (paper bags would probably work too) and use them to fill in the space, then cover that paper with plaster gauze or plaster impregnated paper towels. Here you can see an area where Illinois 45 will run near the mainline.

I think that this method will give me more of the results I am looking for. Now if I can just figure out a way to model large cornfields that won’t cost a fortune…


Other Stuff
I have a bunch of loco’s that I have accumulated over the years that need decoders in them. I have been installing decoders as time allows so now I have a handful that I can actually use. I want to do a few more sound locos. For me, having a few on the layout is enough to get the sensation. Having every loco with sound or every consist to me gets to be a bit overwhelming, especially if the volume is not turned down. Some people like it- more power to them. Here’s a recent acquisition- a Belt Railway of Chicago Bicentennial MP15. I will use BRC equipment on the Calumet area of the layout.

I also picked up a nice ICG transfer caboose earlier in the year. These were former GM&O prototypes.
